OKA NEV ZEV Parts and Components

NEV ZEV Parts


Parts and Components required for assembly of OKA NEV ZEV KIT into a fully functional battery powered Neighborhood Electric Vehicle (NEV) are listed below:

Motors

Description Price
Internal Spline 48V DC Series wound motor 5 HP nominal; 11 HP Peak Power $360.00
Internal Spline 48V DC Series wound motor as above but with 1/8 NPT Temperature Gauge mounting hole $380.00
Internal Spline 3-Phase AC Induction motor 18HP with built in Temperature Sender and Encoder $625.00

Controllers

Description Price
Fully programmable computerized electronic controller 48V 400 A for DC motors $460.00
Computer interface cable for above $26.00
Computer Software on CD for custom programming $26.00
Low Cost 48V 300A Controller for DC motors $100.00
48V 3-Phase AC Induction Motor Controller fully programmed ready to use $600.00

Throttle

Linear Throttle Pot 5K Ohm
Linear Throttle Pot 5K Ohm

Description Price
0-5K Ohm Linear Sliding Potentiometer $36.00
Adapter hardware Kit with instructions for fitting to OKA NEV KIT $53.00
Additional Hardware Kit (No Instructions) - If you are building more than one OKA NEV KIT $26.00
Fully Assembled Throttle Pot & Mounting Hardware Kit (with Wiring Harness) $100.00

Switches

Drive Direction Switch

DLR Switch
D-L-R Switch

Description Note Price
D-L-R Switch Forward Full Speed (Drive), Forward Low Speed (Low), Reverse (R) $26.00
Switch Mount Bezel one required $3.00
D-L-R Switch Label Plastic Film, self adhesive $3.00
D-L-R Switch Label (Aluminum) $5.00
D-L-R Switch Wiring Harness Complete   $52.00
D-N-R Switch Forward Full Speed (D), Neutral (N), Reverse (R) $26.00
Switch Mount Bezel one required $3.00
D-N-R Switch Label (Plastic Film, self adhesive) $3.00
D-N-R Switch Label (Aluminum) $5.00
D-N-R Switch Wiring Harness Complete   $50.00

J1772 Charge Control Switch


Description Note Price
J1772 Switch OFF, Ready, Charge   $26.00
Switch Mount Bezel   one required  $3.00

Battery Switches

Battery Switches
Traction Battery Switches

Description Note Price
Battery Pack ON/OFF Key  Switch  48 V 250A one required for Each Battery Pack $26.00
ON & OFF Key Switch Label Pair (Plastic Film, self adhesive) $3.00
ON & OFF Key Switch Label Pair (Aluminum) $5.00
Master Battery ON/OFF Key  Switch  48 V 500A   $60.00

Gauges / Instruments

AMP Meters

AMP Gauge
AMP Gauge (200A)

Description Note Price
200 Amp Gauge Kit Gauge, Resistor Network, Wiring $176.00
100 Amp Gauge Kit Gauge, Resistor Network, Wiring $156.00
500 Amp Gauge Shunt   $56.00
+/- 200 Amp Digital Display requires 9V DC battery power $17.00

VOLT Meters

Voltmeter 12V DC
Voltmeter 12V DC

Description Note Price
Aux. 12 V Battery Gauge Kit (Gauge & Night Illumination Kit) $26.00
+/- 20 V DC Digital Display requires 9V DC battery power $17.00


Voltmeter 48V DC
Voltmeter 48V DC

Description Note Price
Traction Voltage 48 V Gauge Kit (Gauge, Wiring & 48 V Adapter and Night Illumination Kit) $118.00 
Traction Voltage 48 V Gauge (Gauge ONLY)   $80.00
Traction Voltage 48 V Gauge Adapter (48 V Adapter ONLY)   $22.00
+/- 200 V DC Digital Display requires 9V DC battery power   $17.00

Speedometers

Speedo 45 MPH
Speedometer 45 MPH with LCD Odometer

Description Note Price
45 MPH Speedo with LCD Odometer Self Calibrating Kit $200.00
Speedo Pulse Generator (Inductive) $100.00
Speedo Pulse Generator Installation Hardware Kit with Instructions $78.00
Additional Speedo Pulse Generator Installation Hardware Kit (NO Instructions) $58.00
Motor Temperature Gauge Kit with (Gauge & Night Illumination Kit) $28.00
Motor Temperature Sending Unit for above Gauge Sending Unit ONLY $24.00
Instrument Panel Template (Heavy Cardboard) $8.00
Instrument Panel Wiring Diagram (Color Print) $8.00
Instrument Panel Black Plastic Material ONLY (Cut & Drill it yourself) $18.00
Instrument Panel Black Plastic Fully Finished   $108.00
Instrument Wiring Component Kit (Connectors, Connector Housings) & Instructions $58.00
Additional Instrument Wiring Component Kit (Connectors, Connector Housings) NO Instructions $38.00
Complete Instrument Panel Wiring Harness Fully Assembled $112.00

Instrument Panels

Instrument Panel NEV BASIC
Instrument Panel OKA NEV ZEV - BASIC

Description Note Price
Complete Instrument Panel with Speedo BASIC Model 48V and 12 V Gauges and all warning lights
(Brake Warning Light, High-Beam Indicator
Turn-Signal Indicator,Lights-ON Indicator
D,L,R Indicator Lights)
$500.00
Complete Instrument Panel with Speedo STANDARD Model (Additional Motor Temperature Gauge) $600.00
Complete Instrument Panel with Speedo LUXURY Model Additional Motor Temperature Gauge
Accelerator Monitor LED (green)
$615.00
Complete Instrument Panel with Speedo LUXURY + Model Additional Motor Temperature Gauge
Accelerator Monitor LED (green)
Brake Re-Gen Monitor LED (amber)
Analog Quartz Clock
$700.00

Relays

Description Note Price
Forward / Reverse 48 V Twin Relay Assembly for DC Traction Motor $160.00
Master High Current 12 V Relay Traction Power ON $100.00
Master High Current 48 V Relay Traction Power ON for AC Motor $120.00
Six 12V 40A DPST Relay Bank Assembly Two Required for DC Traction Motor $60.00
Control Relay 12 V NOSP for Two Six Relay Bank Assemblies allows Forward / Reverse Switching $16.00
Control Relay 12 V NOSP for Controller Throttle Input Shorting Switches Throttle Resistor to ZERO Ohms, when Brakes are applied)
One is required for hydraulic Master Brakes, another for Parking Service Brake
$12.75
Control Snap Relay 12 V DPDT for Direction Switch Safety Interlock (Switches from Forward to Reverse, or from Reverse to Forward ONLY when Brakes are applied) $19.75
Turbo Controller By−Pass Relay 12 V SPST Applies MAXIMUM DC Battery Voltage to DC Motor when Accelerator is FULLY Depressed $49.75

Drive Train

12:1 Transaxle
FWD Transaxle with Integral Differential
Shown with Flanges & Mount Brackets

Description Note Price
12:1 Twin Gear Reducer with Integral Differential Front Wheel Drive version (FWD) $320.00
12:1 Twin Gear Reducer with Integral Differential Rear Wheel Drive version (RWD) $200.00

Flanges
Left Flange                 Right Flange
Flange Gasket/Seal
Flange Gasket/Seal

Description Note Price
Adapter Flange with Bearing Left FWD $100.00
Adapter Flange with Bearing Right FWD (Motor Side) $112.00
Adapter Flange Templates Pair (Heavy Cardboard) $8.00
Aluminum 6" round, 1/2" Thick Material ONLY for Flange (Two Required) $18.00
Adapter Flange Ball Bearing Double Sealed & Pre-Lubricated (Two Required) $28.00
Adapter Flange Gasket/Seal (Two Required) $1.75
Motor Mount Cross Bar Kit   $18.00
DC Motor Mount Saddle (Two Required) $24.00
Motor Mount Saddle Templates (Heavy Cardboard) $8.00
Sub-Frame Mount Cross Bars Pair & Hardware Kit (Pre-cut& Drilled) $48.00
Sub-Frame Mount Cross Bar (Material ONLY - needs to be cut & drilled) (Two Required) $9.00

Brackets

Description Note Price
Transaxle Mount Brackets (Right & Left) (Mount Gear Unit to Sub−Frame Cross Bars) $38.00
Transaxle Mount Bracket Kit with Hardware (Mounts Gear Unit to Sub−Frame Cross Bars) $58.00
Drive Shaft Short (Left) with mounting Hardware (Complete) $120.00
Drive Shaft Short (Left) with mounting Hardware (Complete)
with Spring Loaded Inner CV Joint
$155.00
Driveshaft Long (Right) with mounting Hardware (Complete) $135.00
Driveshaft Long (Right) with mounting Hardware (Complete)
with Spring Loaded Inner CV Joint
$170.00

NEV ZEV KITS

Complete NEV ZEV Body Assembly (Body fully Painted, Steering and Suspension fully assembled, Brakes Assembled, Wheels & Tires, Complete Body Wiring, Seats & Carpeting, All glazing Installed, Front and rear Bumpers installed, all Lights installed, Throttle and Throttle Cable Installed) Requires Components Kit below for completion into NEV and your choice of batteries plus all high current traction wiring.

Alternately you can use your own Traction Motor, Transaxle and other components. Used Golf Carts or GEM NEV cars can be a good low cost source for such items.

List Price $5,995.00


Complete NEV ZEV Components Kit (All items listed above with List Prices shown in RED)

Recommended if you do not wish to engineer and design your own propulsion system and use something that has been both tested and perfected over 6 years of actual use and reliability testing, yet want to assemble your own OKA NEV ZEV.

Includes FREE License to build only one (1) OKA NEV ZEV for private personal use ONLY !

List Price $2,995.00


Complete Instruction Manual on CD with Printed Templates & License to build only one (1)
OKA NEV ZEV 48V DC Motor Model for private use (not for resale)

License Fee $1,275.00


Complete Instructions Manual on CD, Parts Catalog on CD & Unlimited Manufacturing License for NEV manufacturers to produce OKA NEV ZEV and market them under their OWN brand name, only.

(Required ONLY if you wish to manufacture OKA NEV ZEV 48V DC Motor Model using our design and engineering of the propulsion system - includes list of sources for each component so you can reduce your manufacturing costs by buying direct from the respective manufacturers or suppliers)

License Fee $10,000.00


Complete Instructions Manual on CD, Parts Catalog on CD & Unlimited Manufacturing License for NEV manufacturers to produce OKA NEV ZEV and market them under their OWN brand name, only.

(Required ONLY if you wish to manufacture OKA NEV ZEV 48V DC Motor Model and 3-Phase AC Motor Model using our design and engineering of the propulsion system - includes list of sources for each component so you can reduce your manufacturing costs by buying direct from the respective manufacturers or suppliers)

License Fee $12,750.00


Complete NEV ZEV KIT (STANDARD Model with DC Motor)

List Price:   $9,500.00 (FOB Las Vegas, Nevada USA)


Complete NEV ZEV KIT (LUXURY+ Model with AC Motor)

List Price: $13,500.00 (FOB Las Vegas, Nevada USA)


Chargers

48V On-Board or Off-Board Charger for Traction Batteries (QuiQ)

(Single charger charges the entire 48V DC Traction Battery Pack)

QuiQ is designed with a wide input voltage range from 85 to 265 VAC, making it an ideal choice for any worldwide application. Power Factor Correction and 12A maximum current draw ensures the charger will work reliably from any power outlet in the world, even through power surges and sags (brown-outs).

The high-efficiency design and near unity Power Factor combine to make the QuiQ charger extremely grid-friendly. Over 88% of power taken from the grid is converted to real power to charge the battery. This not only saves users over 30% in raw electricity costs when compared to ferro-resonant chargers, but avoids Power Factor surcharges from utilities as well.

Traction Battery Charger
QuiQ 48V DC Traction Battery Charger

List Price $400.00


Quad (4x12V) On-Board of Off-Board Fast Charger (2A/8A/12A)
(Each individual Traction battery is charged with separate computer controlled "smart" charger)

List Price $380.00


Solo (1x12V) On-Board or Off-Board Fast Charger (2A/8A/12A) for Aux. Battery

12 Amp Fast Charge charger monitors battery condition and adjusts charge rate downward to prevent battery damage; for car, light truck, marine, RV, farm equipment, AGM, gel cell and deep-cycle batteries.

8 Amp Medium Charge self-adjusting charge rate for everyday charging needs and keeping your battery in peak condition.

2 Amp Slow Charge for charging and maintaining small batteries; charges motorcycle, ATV, snowmobile and lawn tractor batteries.

Electronic Push Button Controls easy-to-feel switches for selection of Display Mode, Charge Rate or Battery Type. Choose from regular automotive (low maintenance or and maintenance-free), deep-cycle, AGM or gel cell batteries.

List Price $82.00


 

Solo (1x12V) On-Board or Off-Board Fast Charger (2A/10A/15A) for Aux. Battery

15 Amp Fast Charge charger monitors battery condition and adjusts charge rate to prevent battery damage; for car, truck, marine, RV, farm equipment, AGM, gel cell and deep-cycle batteries.

10 Amp Fast Charge self-adjusting charge rate for everyday charging needs and keeping your battery in peak condition.

2 Amp Slow Charge for charging and maintaining small batteries; charges motorcycle, ATV, snowmobile and lawn tractor batteries.

Electronic Push Button Controls easy-to-feel switches for selection of Display Mode, Charge Rate or Battery Type. Choose from regular automotive (low maintenance or maintenance-free), deep-cycle, AGM or gel cell batteries.

List Price $90.00


48V to 12V On-Board Charger / Converters

48V to 12V On-Board Charger / Converter 20A @12V
(Recharges the Aux. Battery with voltage from the Traction Pack - can be used when driving)

DC-DC Converter  48VDC to 12 VDC 20A
48V to 12V On-Board Charger / Converter 20A @12V

List Price $45.00


J1772 Charer Controllers

J1772 Charger Controller Box (Type A)
(Controls J1772 compliant charger manually via 3 position switch)

List Price $35.00


J1772 Charger Controller Box (Type B)
(Controls J1772 compliant charger manually via 3 position switch)

List Price $38.00


Connectors

120V AC Standard 15A USA - NEMA type Inlet Connector
(connects US household line current to car)

120V 15A AC Inlet
120V 15A AC Inlet

List Price $18.00


J1772 Standard 40A type 1 Inlet Connector
(connects J1772 Charger to car)

J1772 Inlet
J1772 vehicle mount Inlet

List Price $58.00


Standard 12V Relay Connector Type A - with wires

List Price $8.00


Standard 12V Relay Connector Type B - with wires

List Price $8.00


6 Circuit Traction Battery to Quad Charger Connector Kit

List Price $28.00


6 Circuit Traction Battery to Quad Charger Cable Assembly - 7 feet Long

List Price $148.00


6 Circuit Traction Battery to Battery Monitor Connector Kit

List Price $118.00


8 Circuit D-L-R Switch Connector Kit

List Price $15.00


Quick Connect/Disconnect Standard 12 V Battery Post Connector Pair

List Price $5.00

Batteries

 

Traction Battery 12V test CCA 1250A
(each; 4 required per Traction Battery Pack)

AMG 6 cell, Sealed, leak proof

List Price $250.00


Aux. Battery 12 V test DIN 175A - 36 Ah

AMG 6 cell, Sealed, leak proof

List Price $53.00

Battery Mounting

Traction Battery Rear Base Plate (wood)

List Price $28.00


 

Traction Battery Rear Base Plate Liner (plastic foam)

List Price $6.00


 

Traction Battery Rear Mounting Base Plate (wood) - KIT

List Price $82.00


Traction Battery Front Mounting Base Plate (plastic) - Fully Assembled
with all required hardware included for 4 Traction Batteries (1 Pack)

List Price $100.00


Aux. Battery Mounting Hardware Kit

List Price $18.00